Carburizing vs Nitriding: A afiwe Akopọ

Carburizingati nitridingni o wa meji o gbajumo ni lilo dada líle imuposi ni Metallurgy. Mejeeji mu awọn ohun-ini dada ti irin, ṣugbọn wọn yatọ ni pataki ni awọn ipilẹ ilana, awọn ipo ohun elo, ati awọn ohun-ini ohun elo ti o yọrisi.

1. Ilana Ilana

Carburizing:

Ilana yii jẹ alapapokekere-erogba, irin tabi alloy, irinninu aerogba-ọlọrọ bugbamuni awọn iwọn otutu ti o ga. Awọn erogba orisun decomposes, dasileti nṣiṣe lọwọ erogba awọn ọtati o tan kaakiri sinu irin dada, jijẹ awọn oniwe-erogba akoonuati ki o muu ọwọ lile lile.

Nitriding:

Nitriding ṣafihanti nṣiṣe lọwọ nitrogen awọn ọtasinu oju irin ni awọn iwọn otutu ti o ga. Awọn ọta wọnyi fesi pẹlu awọn eroja alloying (fun apẹẹrẹ, Al, Cr, Mo) ninu irin lati ṣẹdanitrides lile, Imudara líle dada ati yiya resistance.

2. Awọn iwọn otutu ati Aago

Paramita Carburizing Nitriding
Iwọn otutu 850°C – 950°C 500°C – 600°C
Akoko Orisirisi si dosinni ti awọn wakati Dosinni si awọn ọgọọgọrun awọn wakati

Akiyesi: Nitriding waye ni awọn iwọn otutu kekere ṣugbọn nigbagbogbo gba to gun fun iyipada oju oju deede.

3. Awọn ohun-ini ti Layer Hardened

Lile ati Wọ Resistance

Carburizing:Se aseyori dada líle ti58–64 HRC, laimu ti o dara yiya resistance.

Nitriding:Awọn esi ni dada líle ti1000-1200 HV, gbogbo ga ju carburized roboto, pẹluo tayọ yiya resistance.

Agbara rirẹ

Carburizing:Ilọsiwaju patakiatunse ati torsional rirẹ agbara.

Nitriding:Tun mu agbara rirẹ pọ si, botilẹjẹpe gbogbogboto a kere iyeju carburizing.

Ipata Resistance

Carburizing:Lopin ipata resistance.

Nitriding:Awọn fọọmu aipon nitride Layer, pesesuperior ipata resistance.

4. Awọn ohun elo ti o yẹ

Carburizing:
Ti o dara julọ funirin-kekere erogba ati awọn irin-kekere alloy. Awọn ohun elo ti o wọpọ pẹlumurasilẹ, awọn ọpa, ati awọn paatitunmọ si ga èyà ati edekoyede.

Nitriding:
Apẹrẹ fun awọn irin ti o nialloying erojabii aluminiomu, chromium, ati molybdenum. Nigbagbogbo lo funkonge irinṣẹ, molds, kú, atiga-yiya irinše.

5. Ilana Abuda

Abala

Carburizing

Nitriding

Awọn anfani Ṣe agbejade Layer lile lile Iye owo-doko

Wulo jakejado

Iyatọ kekere *** nitori awọn iwọn otutu kekere

Ko si quenching beere

Ga líle ati ipata resistance

Awọn alailanfani   Awọn iwọn otutu ilana giga le faipalọlọ

Nilo quenching lẹhin carburizing

Idiju ilana n pọ si

Shallower irú ijinle

Awọn akoko gigun gigun

Iye owo ti o ga julọ

Lakotan

Ẹya ara ẹrọ Carburizing Nitriding
Àiya Layer Ijinle Jin Aijinile
Dada Lile Iwọntunwọnsi si giga (58-64 HRC) O ga pupọ (1000-1200 HV)
Resistance rirẹ Ga Iwontunwonsi si giga
Ipata Resistance Kekere Ga
Ewu Idaru Ti o ga julọ (nitori awọn iwọn otutu giga) Kekere
Lẹhin-itọju Nbeere quenching Ko si quenching nilo
Iye owo Isalẹ Ti o ga julọ

Mejeeji carburizing ati nitriding ni awọn anfani alailẹgbẹ ati pe wọn yan da lori awọnohun elo awọn ibeere, pẹlufifuye-ara agbara, onisẹpo iduroṣinṣin, wọ resistance, atiawọn ipo ayika.

Carburizing vs. Nitriding1

Nitrided jia ọpa


Akoko ifiweranṣẹ: Oṣu Karun-19-2025

Awọn ọja ti o jọra